Engineering Solutions
Machinery Safety
We conduct detailed audits of site equipment to ensure compliance with Australian Standards. Our audits are based on risk assessments, providing recommendations for a safer work environment. We also audit PLC and control systems for compliance with functional safety standards.
Conveyor Belt System Designs
We identify and document system compliance with relevant standards, ensuring your operations meet all necessary regulations. Our team also identifies and documents system health and potential failure points to prevent disruptions. We conduct thorough reviews of signage and guarding, ensuring safety and adherence to standards. Additionally, we assess emergency stop systems to verify their proper functionality and compliance with safety requirements.
Plant and System Compliance Auditing
We ensure compliance with statutory codes and standards for electrical installations, safeguarding your operations. Our team conducts thorough audits of machine safeguarding to ensure alignment with industry standards. We also audit conveyor systems for compliance with relevant codes and standards. Additionally, we assess hazardous area electrical installations to ensure safety and regulatory compliance. Our comprehensive documentation audits verify that statutory testing and data collection are being carried out effectively throughout your projects.
HV & LV Reticulation Design & Planning
Cell Engineering specializes in HV & LV reticulation design and planning, delivering efficient, reliable, and safe power solutions. Our process begins with feasibility studies to identify optimal solutions, including concept designs, cost estimates, and scenario modeling. We design according to the latest industry standards and provide a detailed scope of work, Bill of Materials, and schedules for smooth implementation. Our services include power requirements assessments, power line layout mapping, and modeling to evaluate tension, sag, and pole loading. We also offer expertise in underground HV cable designs, transformer and switchgear selection, earth grid designs, and lightning protection. Our project management ensures timely delivery within budget, and we verify functionality through Factory and Site Acceptance Tests (FAT and SAT). With extensive expertise, we ensure your HV & LV reticulation is designed to meet your needs, prioritizing safety and efficiency.
Earthing & Earth Grid Design
Earthing and earth grid design ensures the safe dissipation of fault and lightning currents into the ground, protecting both equipment and personnel. We focus on selecting the right earthing system (TN, TT, IT) based on factors like supply type, fault levels, and safety requirements. The earthing electrode is designed for low resistance and large surface area, while the conductor ensures safe current flow.
We use precise calculations to optimize system performance, following standards like IEC 60364-5-54 and AS/NZS 3000:2018. Our in-house testing equipment, including earthing megger and off-frequency injection test facilities, ensures accurate assessments of earthing performance. At Cell Engineering, we prioritize safety and efficiency in every design.
Reliability Analysis & Improvement Programs
Reliability analysis is essential for ensuring the effectiveness and dependability of systems, products, and services. At Cell Engineering, we begin with data collection, gathering relevant information to identify patterns and trends. This data is then analyzed using statistical methods, often incorporating geographical data for deeper insights. Based on the analysis, we develop tailored reliability improvement programs that address areas of concern, which may involve changes to equipment, processes, or training. The ultimate aim is to minimize the risk of failure, improve system performance, and enhance overall efficiency and productivity.
Power Quality
Cell Engineering specializes in power quality analysis to ensure the efficiency and reliability of electrical systems. We collect data using calibrated Fluke PQM meters, analyzing key factors like load conditions, power factor, harmonics, and voltage stability. Based on the findings, we provide corrective actions, including power factor correction, harmonic mitigation, and transient event management, to optimize performance and prevent system disruptions. Our goal is to maintain a stable and efficient power supply for your operations.
Demand Management & Energy Audits
Cell Engineering provides demand management solutions to optimize energy consumption and minimize costs. Through comprehensive walk-through energy audits, we assess key systems like lighting, HVAC, air compressors, and appliances to identify inefficiencies. Our team then recommends energy-saving measures to reduce consumption, lower bills, and support sustainability goals. By partnering with us, businesses can achieve energy efficiency, cost savings, and a greener future.
Data Manipulation & Analysis
At Cell Engineering, we specialize in demand management to optimize energy systems and minimize costs. Our energy audits include a walk-through process where we evaluate all energy-consuming components, such as lighting, HVAC systems, air compressors, and appliances. By analyzing energy usage patterns, we identify inefficiencies and propose solutions to reduce consumption. Implementing energy-efficient practices not only lowers costs but also supports sustainability by reducing carbon emissions. Our tailored solutions help businesses achieve energy efficiency goals, reduce operational expenses, and contribute to a greener future.
Hazardous Area Designs
Hazardous area design ensures safety in locations at risk of fire or explosion due to flammable materials. It involves classifying areas, selecting suitable equipment, and complying with standards like AS/NZS 3000 and AS/NZS 60079. Our services include inspections, design, classification, and auditing, ensuring safe and compliant operations in hazardous environments.
Training with Certified Trainer Assessor
At Cell Engineering, we offer specialised training programs to help employees acquire essential skills in various domains. Our certified trainers provide training in areas such as arc flash safety, AS/NZS 3000 standards, power system modelling, and functional safety. These programs are designed to enhance knowledge and ensure a safer work environment, allowing employees to perform their roles efficiently and safely. Continuous learning and development through these training modules contribute to both individual growth and organisational success.
HV Auditor
High voltage audits ensure that high voltage installations are electrically safe and comply with relevant standards and regulations. Required by law for new or modified installations before connection to a power source, these audits are also recommended for existing installations to identify and mitigate risks of fire, explosion, or injury. Benefits include ensuring legislative compliance, assisting with maintenance planning, increasing personnel safety, protecting equipment, and reducing insurance premiums and liability claims. If you need an audit for your high voltage installation, Cell Engineering can help ensure compliance and safety.
Operational Technology
Cell Engineering delivers robust Operational Technology (OT) solutions, focusing on system integration, control design, and cybersecurity to optimize industrial performance. We assess existing infrastructure, enhance risk management, and ensure compliance with safety standards. Our services drive efficiency, reliability, and safety, providing tailored solutions that support long-term operational success.
Exceptional Benefits Await You
Our services come with numerous advantages that enhance operational efficiency and ensure compliance. Discover the transformative benefits we offer.
Cost Efficiency
Our innovative solutions help streamline processes, significantly reducing operational costs while maximizing productivity and resource allocation.
Compliance Assurance
We ensure adherence to all relevant regulations, minimizing risks of fines and legal complications, thereby safeguarding your business interests.
Expert Insights
Our experienced team brings invaluable industry knowledge, providing insights that drive informed decision-making and effective project execution.